What were the biggest challenges in transforming corn waste into a fabric, and how did those challenges shape the final development of BioFlex™?
The hardest part was figuring out how to turn something like corn stalks, which are essentially waste, into a fabric that actually works for activewear. Corn stalks aren’t exactly what you’d think of as a soft, wearable material. We spent a lot of time experimenting with different processes, breaking the material down into a form that could be spun into yarn, while maintaining strength and flexibility. The breakthrough came when we realised that blending the fibres in the right way could give us a fabric that’s not only sustainable but also performs better than conventional materials like nylon. Every challenge pushed us to innovate, and in the end, we created BioFlex™—a fabric that’s softer, more breathable, and better for the planet.
How does BioFlex™ compare to other fabrics in the activewear market in terms of sustainability and performance?
Most activewear is made from nylon, which is just plastic, and that comes with a lot of issues—poor breathability, odour, and environmental impact. BioFlex™ flips that on its head. As I mentioned before, it’s made from 50% recycled corn stalks, so right off the bat, it’s much more eco-friendly. But what makes it stand out is that it doesn’t just check the sustainability box—it performs better too. It’s softer than traditional nylon, wicks moisture faster, and even cools you down quicker thanks to its higher thermal conductivity. So, whether you’re doing pilates or going for a run, BioFlex™ gives you that comfort and performance without the plastic.
The BreezeBlend™ Collection has been refreshed for summer—what are some of your favourite items from the collection?
The Women’s CrewNeck is definitely a crowd favourite—it’s flattering without being tight, and you can wear it for just about anything. Personally, the Men’s Sleeveless Shirt is one I love. It’s perfect for when you need something light and breathable, especially in the summer heat. Both pieces highlight what BreezeBlend™ is all about—versatile comfort with great style. The fact that it’s all moisture-wicking and odour-resistant makes it even better for summer.
Paire has consistently focused on sustainability in its fabric innovations. How do BioFlex™ and BreezeBlend™ reflect your long-term vision for eco-friendly fashion?
BioFlex™ and BreezeBlend™ are perfect examples of what we’re trying to do at Paire. They’re about more than just making clothes—they represent our goal of pushing fabric innovation to reduce the fashion industry’s footprint. With BioFlex™, we’re using waste materials like corn stalks to create something entirely new for activewear, which shows our commitment to closing the loop and reducing waste. BreezeBlend™ combines natural fibres with advanced technology to make a product that’s durable, comfortable, and sustainable. Both fabrics show that you don’t have to compromise performance or comfort to be eco-friendly, which is exactly where we see the future of fashion.
Some people are reluctant to wear wool in the warmer months. What is one thing you would tell them about your fabrics that could help them change their mind?
People often think of wool as heavy and hot, but the Merino wool we use, especially in blends like BreezeBlend™, is a game-changer. It’s naturally temperature-regulating, meaning it keeps you cool in the summer and warm in the winter. It’s also incredibly breathable and moisture-wicking, so even in the heat, it keeps you comfortable. I’d say give it a try—our fabrics are designed to work with your body, not against it, no matter the season.
Visit www.paire.com.au to see and buy the new range.
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